{"id":1763,"date":"2025-11-20T22:12:36","date_gmt":"2025-11-21T06:12:36","guid":{"rendered":"https:\/\/kehson-group.com\/?p=1763"},"modified":"2025-11-20T22:12:37","modified_gmt":"2025-11-21T06:12:37","slug":"supere-os-dilemas-do-manuseio-de-pecas-pesadas-em-longas-distancias-e-com-baixa-eficiencia-com-o-manipulador-de-estampagem-autonomo-jieshun","status":"publish","type":"post","link":"https:\/\/kehson-group.com\/pt\/supere-os-dilemas-do-manuseio-de-pecas-pesadas-em-longas-distancias-e-com-baixa-eficiencia-com-o-manipulador-de-estampagem-autonomo-jieshun\/","title":{"rendered":"Supere os dilemas do manuseio de pe\u00e7as pesadas e da baixa efici\u00eancia em longas dist\u00e2ncias | Manipulador de estampagem aut\u00f4nomo Jieshun"},"content":{"rendered":"
Nos cen\u00e1rios de produ\u00e7\u00e3o por estampagem de pe\u00e7as de chapa met\u00e1lica de grandes dimens\u00f5es, como pain\u00e9is traseiros de TVs, carca\u00e7as de m\u00e1quinas de lavar roupa e unidades externas de ar condicionado, as empresas frequentemente enfrentam problemas cruciais que limitam a efici\u00eancia da linha de produ\u00e7\u00e3o: as pe\u00e7as de chapa met\u00e1lica de grandes dimens\u00f5es apresentam dimens\u00f5es totais elevadas e peso unit\u00e1rio elevado, enquanto os m\u00faltiplos equipamentos de estampagem de grande porte que as suportam geralmente est\u00e3o muito distantes uns dos outros. Os m\u00e9todos de opera\u00e7\u00e3o tradicionais, que dependem do manuseio manual ou de conex\u00f5es de linhas com rob\u00f4s articulados de grande capacidade, s\u00e3o ineficientes e apresentam altos custos de m\u00e3o de obra, ou exigem investimentos vultosos em equipamentos com longos per\u00edodos de retorno do investimento \u2014 tornando-se um problema persistente que impede o aumento da capacidade produtiva das empresas.<\/p>\n\n\n\n
Visando solucionar os principais problemas da ind\u00fastria, como pe\u00e7as pesadas, grande espa\u00e7o entre os equipamentos e altos custos de rob\u00f4s, a Jieshun Robot desenvolveu e lan\u00e7ou, de forma independente, um manipulador de estampagem aut\u00f4nomo com "bra\u00e7os de suc\u00e7\u00e3o duplos + mesa de transfer\u00eancia": os bra\u00e7os duplos podem ajustar as posi\u00e7\u00f5es das ventosas de acordo com as caracter\u00edsticas da chapa met\u00e1lica para garantir uma preens\u00e3o est\u00e1vel e sem erros; combinado com a mesa de transfer\u00eancia para conectar equipamentos remotos, proporciona uma melhoria significativa na efici\u00eancia da linha de produ\u00e7\u00e3o, tornando a transfer\u00eancia de grandes pe\u00e7as de chapa met\u00e1lica eficiente e confi\u00e1vel desde ent\u00e3o!<\/p>\n\n\n
\n<\/figure><\/div>\n\n\n
An\u00e1lise das fun\u00e7\u00f5es principais e vantagens<\/p>\n\n\n\n
Interpola\u00e7\u00e3o de alta velocidade em dois eixos: atendendo aos requisitos de estampagem de alta velocidade.<\/strong><\/p>\n\n\n\n
O equipamento possui um mecanismo de eleva\u00e7\u00e3o e um mecanismo de transfer\u00eancia horizontal, permitindo a interpola\u00e7\u00e3o precisa em 2 eixos da alimenta\u00e7\u00e3o horizontal e da alimenta\u00e7\u00e3o por eleva\u00e7\u00e3o. Projetada especificamente para conectar prensas de estampagem de grande tonelagem, essa configura\u00e7\u00e3o se adapta eficientemente ao ritmo da produ\u00e7\u00e3o de estampagem em alta velocidade e resolve o problema da baixa efici\u00eancia de transfer\u00eancia de material entre m\u00faltiplas prensas de estampagem com grande espa\u00e7amento.<\/p>\n\n\n\n
Sistema de Controle Inteligente: Compat\u00edvel com IoT e Gest\u00e3o de Oficinas<\/strong><\/p>\n\n\n\n
Configura\u00e7\u00e3o de hardware: Equipado com um controlador de movimento de alto desempenho e uma IHM (Interface Homem-M\u00e1quina) sens\u00edvel ao toque, oferece opera\u00e7\u00e3o intuitiva e conveniente. Os operadores podem domin\u00e1-lo rapidamente ap\u00f3s um treinamento simples, reduzindo a barreira de entrada para a opera\u00e7\u00e3o.<\/p>\n\n\n\n
Integra\u00e7\u00e3o de fun\u00e7\u00f5es: Integra de forma eficiente as fun\u00e7\u00f5es de PLC (Controlador L\u00f3gico Program\u00e1vel), MC (Controlador de Movimento), IHM (Interface Homem-M\u00e1quina) e CNC (Controle Num\u00e9rico Computadorizado), alcan\u00e7ando maior precis\u00e3o de controle com erro de posicionamento controlado dentro de \u00b10,1 mm para garantir a estabilidade operacional.<\/p>\n\n\n\n
Capacidade de IoT: Equipado com fun\u00e7\u00e3o Ethernet industrial TCP\/IP, pode ser conectado diretamente ao sistema de gerenciamento de oficina MES (Manufacturing Execution System), permitindo o monitoramento e o agendamento em tempo real dos dados de produ\u00e7\u00e3o.<\/p>\n\n\n
\n<\/figure><\/div>\n\n\n
Dois conjuntos de bra\u00e7os de suc\u00e7\u00e3o: Amplie o alcance e melhore <\/strong><\/p>\n\n\n\n
Efici\u00eancia e alcance operacional: Abrange um raio de trabalho m\u00e1ximo de 3 metros, atendendo facilmente \u00e0s necessidades de transfer\u00eancia de material entre v\u00e1rias prensas de estampagem com grande espa\u00e7amento.<\/p>\n\n\n\n
Efici\u00eancia de produ\u00e7\u00e3o: Atinge um m\u00e1ximo de 12 pe\u00e7as por minuto, o que \u00e9 mais de 3 vezes superior \u00e0 efici\u00eancia do manuseio manual tradicional. Reduz significativamente o tempo de rotatividade de materiais e ajuda as linhas de produ\u00e7\u00e3o a ultrapassarem os limites de capacidade.<\/p>\n\n\n\n
Alta capacidade de carga + alta estabilidade: garante opera\u00e7\u00f5es com chapas met\u00e1licas de grande porte.<\/strong><\/p>\n\n\n\n
Os bra\u00e7os de suc\u00e7\u00e3o adotam um design de "trilho guia de transfer\u00eancia horizontal" com capacidade m\u00e1xima de carga de 15 kg, atendendo aos requisitos de peso de pe\u00e7as de chapa met\u00e1lica de grandes dimens\u00f5es.<\/p>\n\n\n
\n<\/figure><\/div>\n\n\n
Com foco preciso nos pontos cr\u00edticos e um design funcional abrangente, o manipulador de estampagem aut\u00f4nomo da Jieshun supera as limita\u00e7\u00f5es de capacidade impostas pela dificuldade de manuseio de pe\u00e7as pesadas, baixa efici\u00eancia em longas dist\u00e2ncias e altos custos para as empresas. Ele n\u00e3o \u00e9 apenas um equipamento eficiente para transmiss\u00e3o de materiais, mas tamb\u00e9m uma ferramenta importante para que as empresas alcancem intelig\u00eancia na produ\u00e7\u00e3o, redu\u00e7\u00e3o de custos e aumento da efici\u00eancia. Desde uma efici\u00eancia de produ\u00e7\u00e3o mais de 3 vezes maior at\u00e9 um controle preciso de \u00b10,1 mm; da garantia de alta capacidade de carga de 15 kg \u00e0 integra\u00e7\u00e3o perfeita com o sistema MES, cada vantagem atende diretamente \u00e0s principais necessidades de produ\u00e7\u00e3o.<\/p>","protected":false},"excerpt":{"rendered":"
Supere os dilemas do manuseio de pe\u00e7as pesadas e da baixa efici\u00eancia em longas dist\u00e2ncias | Manipulador de estampagem aut\u00f4nomo Jieshun<\/p>","protected":false},"author":2,"featured_media":1764,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-1763","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"yoast_head":"\n
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